ABB PARTNERS WITH ENERGY CONTROL TECHNOLOGIES TO DESIGN INTEGRATED TURBOMACHINERY CONTROLS SOLUTION

ABB has signed a joint development agreement with US company Energy Control Technologies (ECT) to co-design and deliver an integrated turbomachinery controls solution which can be configured, operated and maintained within the ABB Ability™ System 800xA^® distributed control system (DCS).

The ABB-ECT Integrated Compressor Controls (ICC) with Integrated Control Safety System (ICSS) offers customers a flexible solution that aims to reduce the footprint and complexity of their plant control system and will have the potential to contribute to automation and electrical CAPEX reductions of up to 20 percent for integrated projects, according to ABB estimates.

Turbomachinery, which is widely employed in industries including hydrogen, biofuels, carbon capture and storage, power generation and oil and gas, consumes large amounts of energy. Having integrated controls provides greater visibility to better manage the performance of the equipment and in turn increase energy efficiency, while reducing risk and cost.

The ABB-ECT ICC is achieved by eliminating traditional black box controls from the system architecture and having controls unified within the same 800xA ICSS System. The need for a separate operator workstation, I/O network, servers, networks, switches and other auxiliary systems is removed. This provides faster startup and greater machine protection, safety and stability.

Until now, installing turbomachinery controls has involved multiple systems, often from different suppliers, that need to be interfaced. Now, operators can benefit from one common platform, for both compressor and DCS controls, from which they can monitor the most critical and expensive assets of their plants – turbines, compressors, pumps and generators.

Under the agreement, ABB is providing the hardware, software and technical support for ECT to develop the turbomachinery solution for the 800xA platform, while ECT is providing the turbomachinery control algorithm and engineering design, among other assets.